Jewelry Casting Services
There is a process that lies at the heart of jewelry production, gives life to designs and brings them together with the sparkle of precious metals: Jewelry Casting. This ancient technique has been shaped by the hands of artists and craftsmen for thousands of years and has reached to the present day and has become an indispensable part of jewelry making. So, what is this Jewelry Casting and how does it work? As Empire Casting House, in this article we will take you on a journey to the details of this fascinating process in which molten metals are poured into molds and turned into unique jewelry. Keep reading to discover the intricacies of Jewelry Casting, its different methods and Empire Casting House’s expertise in this field!
What is Jewelry Casting and How is It Done?
Jewelry Casting, in its most basic definition, is the process of pouring molten metal into a mold, taking the shape of the mold and solidifying after cooling to form the final piece of jewelry. This process usually begins with the removal of the mold of a previously wax-printed or hand-shaped model by coating it with a plaster-like material. Then, the model is removed from the mold and a space is left that carries the negative form of the model. Here, precious metals such as molten gold (14-karat, 18-karat), platinum or silver are poured into this cavity. After the metal cools and solidifies, a piece of jewelry is revealed by breaking or dissolving the mold. After this stage, the jewelry that comes out of the casting is put through various processes such as cleaning, leveling and polishing and turned into its final state. Jewelry Casting Although the process may seem simple at first glance, it is actually an extremely sensitive and specialized process. Each step must be carried out with great care and using the right techniques. Otherwise, defects such as pores, cracks or missing details may occur in the casting.
There are several different methods used in the Jewelry Casting process. One of the most commonly used methods is the “lost wax” (lost-wax) casting method. In this method, a wax model of the jewel is created, and this model is covered with a plaster-like material and the mold is taken. Then, the candle is melted by heating the mold and drained from the mold. What remains is a space that bears the shape of the candle model. Molten metal is poured into this cavity, and after the metal cools down, the mold is broken, revealing jewelry. Another common method is the “centrifugal casting” method. In this method, the molten metal is thrown into the mold by means of a rotating arm. The centrifugal force allows the metal to penetrate down to the finest details of the mold.
“Vacuum assisted casting”, on the other hand, is a method in which the casting process is performed under vacuum to minimize the formation of air bubbles.
As Empire Casting House, we choose the most suitable casting method according to the requirements of the project and the demands of our customers. Thanks to the state-of-the-art equipment we use and years of experience, we always get the highest quality castings. Each method has its own advantages and disadvantages, and the choice of the right method is of great importance for the quality of the casting.
Jewelry Casting requires not only the right equipment and technical knowledge, but also experience and an artistic point of view. The experienced casting masters of Empire Casting House approach each project with the rigor of a work of art. They examine the CAD designs or candle models from our customers with great care and plan every stage of the casting process down to the finest detail. From the casting temperature to the preparation of the mold, from the alloy ratios of the metal to the cooling time, each factor directly affects the quality of the casting. Our experienced team, who have been doing this job for years and know every detail down to the smallest detail, always works to achieve excellent results. As Empire Casting House, we not only offer a casting service, but also provide our customers with all the information and support they need to make their dreams of jewelry a reality. Experience and knowledge are very important in this business, and we, as Empire Casting House, are very confident in this regard. The certificates we have received from reputable organizations such as FAIRMINED, RAPNET, JBT, MJSA, GIA and our cooperation with these organizations are the biggest proof of how reliable we are as a company.
Features That Make a Difference in Empire Casting House’s Jewelry Casting Services
Empire Casting House is in a leading position in the industry in the field of Jewelry Casting with its years of experience and expertise. Based in New York, our company provides the highest quality casting services to jewelers not only in the USA and Canada, but also around the world. The most important feature that distinguishes us from our competitors is that we approach each project by taking into account the individual needs and expectations of our customers. Whether you are a jeweler who wants to produce a special design jewelry, or you want to design rings, necklaces or earrings suitable for the existing stones you have, Empire Casting House is ready to offer you the most suitable solutions. In addition, with our wide product portfolio consisting of thousands of ready-made models, we also produce fast and practical solutions for your urgent orders. Our wide range of products offers options for every taste and budget and instantly meets the needs of jewelers’ stock.
Another feature that makes Empire Casting House‘s Jewelry Casting services different is the state-of-the-art equipment and high-quality materials that we use. At every stage of the casting process, using the most advanced technologies and the purest metals, we always offer flawless products to our customers.
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Gold Casting
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Silver Casting
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Platinum Casting
Our 14-karat and 18-karat gold, platinum and silver castings comply with the highest standards in the industry. In addition, thanks to the rigorous quality control processes we apply after casting, we make sure that each part fully meets the expectations of our customers. Our quality control process does not only consist of a visual inspection, but also includes detailed controls and metal analyses performed under a microscope. In this way, we make sure that there are no pores, cracks or defects in our castings. Customer satisfaction comes first for us, so we do not tolerate even the slightest mistake. The respect we feel for the work we do and our customers always motivates us to do the best.
As Empire Casting House, we not only offer quality products, but also adopt an ethical and sustainable production approach. We take great care that all the gold and diamonds we use are certified by reputable organizations such as FAIRMINED and RAPNET, obtained from ethical sources far from conflict zones. Thanks to this, we offer our customers jewelry that is not only beautiful, but also makes their consciences comfortable. Our cooperation with the leading organizations of the sector such as JBT, MJSA, GIA is an indicator of our seriousness and determination in this regard. In addition, we are trying to minimize our carbon footprint by implementing environmentally sensitive applications in our production process. With our recycling programs and energy-efficient equipment, we are doing our part to leave a more livable world for future generations. All this makes the Empire Casting House much more than just a casting company. We are a business partner that adds value to our customers, helps them grow their businesses and creates a positive impact in the sector.
Frequently Asked Questions and Solutions of Empire Casting House
The Jewelry Casting process can also bring with it many question marks, especially for jewelers who are new to this subject. Issues such as which metal should be used, what are the post-casting processes, delivery time, costs and minimum order quantity are among the issues that our customers are most curious about. As Empire Casting House, we offer comprehensive customer service support to answer all the questions our customers have in mind and provide them with the most accurate information. Our experienced team is always ready to answer any of your questions and offer you the most suitable solutions. For example, if you can’t decide which metal is the most suitable for your project, our experts will give you the most accurate guidance, taking into account factors such as purpose of use, budget and design. If you want 14-karat gold, if you want 18-karat gold, if you want platinum or silver, we can make castings in all kinds of metals and we offer you the most suitable option.
In terms of post-casting procedures, Empire Casting House offers a full package of services to its customers. The jewelry coming out of the casting is put through various processes such as stone fixing, polishing, laser welding and made ready to go on display. In this way, our customers can meet all their production needs from a single point and save time. As for the delivery time and costs, we prepare special price offers for our customers according to the scope of the project and the materials used. We always follow a transparent and competitive pricing policy. In addition, for urgent orders, thanks to our flexible production planning, we are also able to offer fast delivery options. As for the minimum order quantity, we do not force our customers and we support projects of all sizes. Whether it’s a single custom design or a mass production of thousands of pieces, Empire Casting House is always with you.
Ready to Get Started?
Explore our individual service pages for detailed information on CAD design, printing services, casting, tumbling, jeweler services, pre-polishing, diamond supply, setting, complete polishing, quality control, and render services. Contact us today to discuss your unique project and discover how Empire Casting House, your premier New York jewelry manufacturing partner, can help you bring your vision to life.